Zosteric acid and salicylic acid bound to a low density polyethylene surface successfully control bacterial biofilm formation Author: C. Catto, Garth James, F. Villa, S. Villa, and F. Cappitelli This is an Accepted Manuscript of an article published in Pest Management Science on [date of publication], available online: http://www.tandfonline.com/10.1002/ps.5043. Catto, C., Garth James, F. Villa, S. Villa, and F. Cappitelli. "Zosteric acid and salicylic acid bound to a low density polyethylene surface successfully control bacterial biofilm formation." Biofouling 34, no. 4 (April 2018): 440-452. DOI:10.1080/08927014.2018.1462342. Made available through Montana State University’s ScholarWorks scholarworks.montana.edu Zosteric acid and salicylic acid bound to a low density polyethylene surface successfully control bacterial biofilm formation C. Cattòa,b  , G. Jamesb, F. Villaa  , S. Villac  and F. Cappitellia aDepartment of food Environmental and nutritional Sciences, università degli Studi di Milano, Milan, italy; bCenter for Biofilm Engineering, Montana State university, Bozeman, MT, uSA; cDepartment of Pharmaceutical Sciences, università degli Studi di Milano, Milan, italy ABSTRACT The active moieties of the anti-biofilm natural compounds zosteric (ZA) and salicylic (SA) acids have been covalently immobilized on a low density polyethylene (LDPE) surface. The grafting procedure provided new non-toxic eco-friendly materials (LDPE-CA and LDPE-SA) with anti-biofilm properties superior to the conventional biocide-based approaches and with features suitable for applications in challenging fields where the use of antimicrobial agents is limited. Microbiological investigation proved that LDPE-CA and LDPE-SA: (1) reduced Escherichia coli biofilm biomass by up to 61% with a mechanism that did not affect bacterial viability; (2) significantly affected biofilm morphology, decreasing biofilm thickness, roughness, substratum coverage, cell and matrix polysaccharide bio-volumes by >80% and increasing the surface to bio-volume ratio; (3) made the biofilm more susceptible to ampicillin and ethanol. Since no molecules were leached from the surface, they remained constantly effective and below the lethal level; therefore, the risk of inducing resistance was minimized. Introduction The main strategy for preventing biofilm-mediated dam- age in medical and industrial settings relies on routine cleaning and disinfection of microbial contact surfaces (Simões et al. 2010). Unfortunately, these approaches are not universally effective because sessile microorganisms display increased tolerance to conventional antimicrobial agents (Hall-Stoodley et al. 2004). In addition, resistance towards many antibiotics has emerged in many patho- genic microbial taxa (Sousa et al. 2014; Ventola 2015). The modification of surface properties by incorpo- rating disinfectants, antiseptics, antibiotics and metallic nanoparticles into polymeric materials has been proposed as a promising strategy to tackle the current challenge in controlling biofilm growth (Coenye et al. 2011; Chen et al. 2013; Lo et al. 2014; Ahire et al. 2016). However, despite some of these materials being commercially available and already used in several applications, their real efficacy and recurrent drawbacks have made their use questionable (Chen et al. 2013; Pechook et al. 2015). Most of the bioc- ide-releasing materials have a short-term efficacy, typically no longer than 24 h, which make them less suitable for longer applications (von Eiff et al. 2005). Moreover, most of these materials exhibit a discontinuous release rate with an initially high release followed by an exponential decrease, that favors the development of antimicrobial resistance (Gharbi et al. 2012). Finally, coating materials often undergo chemical damage with a loss of efficacy (Ghosh et al. 2012; Pechook et al. 2015; Sobieh et al. 2016). Recently, the natural compounds zosteric acid (ZA) (or p-(sulfoxy)cinnamic acid) and salicylic acid (SA) have been proposed as an alternative or integrative antimicro- bial-free strategy to prevent biofilm development (Villa et al. 2010; Cattò et al. 2017). Instead of killing cells, ZA and SA influence the multicellular behavior of microor- ganisms, ie microbial adhesion, cell-to-cell communica- tion signals and dispersion, massively decreasing biofilm development without imposing a selective pressure, thus limiting drug-resistance development (Polo et al. 2014). In previous studies by these authors, the structural require- ments of ZA and SA necessary for biofilm inhibition as well as functional groups that could be exploited for their covalent linkage to an abiotic surface have been identified (Cattò et al. 2015, 2017). These works revealed that the cin- namic acid moiety is responsible for the ZA anti-biofilm Biofilm growth in the CDC reactor E. coli biofilm was grown on non-functionalized (LDPE, LDPE-OH and LDPE-COOH) and functionalized (LDPE-CA and LDPE-SA) coupons in the Center for Disease Control biofilm reactor (CDC reactor, BioSurface Technologies, Bozeman, MT, USA) according to Cattò et al. (2017). Briefly, the bioreactor was inoculated with 400 ml of sterile LB medium with the addition of 1 ml of diluted pre-washed overnight culture containing 107 cells of E. coli. The culture was grown at 37°C with con- tinuous stirring for 24 h. When the 24-h adhesion phase was over, the peristaltic pump was started and sterile 10% LB medium was continuously pumped into the reactor at a rate of 8.3 ml min−1. After a dynamic phase of 48 h, functionalized and non-functionalized coupons were removed, gently washed with phosphate buffered saline (PBS, 0.01 M phosphate buffer, 0.0027 M potassium chlo- ride pH 7.4) and processed for analysis. Plate count viability assay Collected coupons were transferred to 5 ml of PBS and sessile cells were removed from the coupon surface by vortex mixing for 30 s and sonication for 2 min (Branson 3510, Branson Ultrasonic Corporation, Dunburry, CT, USA) followed by vortex mixing for another 30 s. Serial dilutions of the resulting cell suspensions were plated on tryptic soy agar (TSA, Fisher Scientific, Hampton, NH, USA) and incubated overnight at 37°C. Colony forming units (CFUs) were determined by the standard colony counting method. The data obtained were reported as number of viable bacterial cells normalized to the area and means were calculated. The efficacy of the anti-bio- film material was calculated as percentage reduction of the CFUs in respect to the LDPE control. Four coupons for each surface were analyzed. The experiment was repeated four times for a total of 16 coupons analyzed. Epifluorescence microscopy analysis The percentage of live and dead cells in the biofilm bio- mass grown on both non-functionalized and function- alized coupons was determined using the Live/Dead BacLight viability kit (L7012, Molecular Probes-Life Technologies, Eugene, OR, USA). Biofilm was incubated with 2 μl of each fluorescent probe per ml of sterile filtered PBS at room temperature in the dark for 25 min and then rinsed with sterile PBS, according to the manufacturer’s instruction. Coupons without biofilm were also stained with the dyes in order to exclude any false positive signals. Biofilm samples were visualized using a Nikon Eclipse activity. Moreover, the introduction of an amino group in the para position of the cinnamic acid moiety of ZA and on the phenyl ring of SA does not affect their anti-biofilm activity and could be exploited for their covalent linkage to a polymeric support. In the light of that information, the cinnamic acid active moiety of ZA and SA were subse- quently covalently immobilized on a polyethylene surface by Dell’Orto et al. (2017) and oriented to externally exhibit their active scaffold. Since no molecules were leached from the surface, their concentration remained constantly effec- tive and below the lethal level, reducing the risk of devel- oping resistant strains. Although a detailed chemical study has previously been performed, further development of this technology requires a deeper microbiological inves- tigation. In this work, the new bioengineered materials were investigated in-depth to assess their anti-biofilm per- formance by using a laboratory model system to simulate conditions encountered in vivo. Moreover, the synergistic effect of these bio-hybrid materials coupled with tradi- tional antimicrobial agents was investigated. Materials and methods Polymeric surface preparation Low density polyethylene (LDPE) coupons (round in shape, d = 1.27 cm) were functionalized with ZA and SA derivatives according to Dell’Orto et al. (2017). Briefly, the LDPE surface was activated with a low pressure oxygen plasma treatment and graft-polymerized with 2-hydrox- yethyl methacrylate (LDPE-OH). The terminal hydroxyl groups of HEMA side chains were converted into the car- boxylic acid derivatives (LDPE-COOH) by treatment with succinic anhydride. The cinnamic acid active moiety of ZA and SA has been modified by the insertion of an amino group in the para position of phenyl ring to give p-amino-cinnamic acid and p-amino-salicylic acid. Finally, a condensation reaction between the LDPE-COOH surface and the amino group was performed (LDPE-CA and LDPE-SA). Escherichia coli strain and growth conditions E. coli strain MG1655 was used as a model system for bac- terial biofilms, being a cosmopolitan bacterium that shares a core set of genes with clinically relevant serotypes and foodborne pathogenic strains, including genes involved in biofilm formation (Faucher and Charette 2015). The strain was stored at –80°C in suspensions containing 20% glycerol and 2% peptone, and was routinely grown in Luria–Bertani broth (LB, Sigma-Aldrich, St Louis, MO, USA) at 37°C. E800 (Tokyo, Japan) epifluorescent microscope with excitation at 480 nm and emission at 516 nm for the green channel and excitation at 581 nm and emission at 644 nm for the red channel. Images were captured with a 60×, 1.0 Numerical Aperture (NA) water immersion objective and analyzed via MetaMorph 7.5 software (Molecular Devices, Sunnyvale, CA, USA). The percentage area of stained cells was obtained by calculating at least 10 random images for each sample. The efficacy of the anti-biofilm material was calculated as the percentage reduction in the stained cells area in respect to the LDPE control images. Relative viability within the biofilm was determined by dividing the percentage area of live cells by the percentage area of dead cells in each sample. Four coupons of each surface were analyzed in each experiment. The experiment was repeated four times for a total of 16 coupons analyzed. Confocal laser scanning microscopy (CLSM) analysis The 3-D morphology of biofilm growth on non-function- alized and functionalized surfaces was analyzed by CLSM. Biofilm was stained with 200 μg ml−1 the of lectin con- canavalin A-Texas Red conjugate dye (C825, Molecular Probes-Life Technologies) to visualize the polysaccharide component of the extracellular polymeric substances (EPS) and 1:1,000 SYBR green I fluorescent nucleic acid dye (S7563, Molecular Probes-Life Technologies) to dis- play biofilm cells, in the dark for 30 min. Coupons without biofilm were also stained in order to exclude any false positive signals. Biofilm samples were visualized using a Leica (Wetzlar, Germany) SP5 CLSM with excitation at 488 nm, and emission < 530 nm (green channel). Images were captured with a 63×, 0.9 NA water immersion objec- tive and projections and 3-D reconstructed images of bio- film were generated using the Imaris software package (Bitplane Scientific Software, Zurich, Switzerland). Quantitative biofilm structural parameters were cal- culated, including (1) mean thickness, which identifies the mean distance from the substratum in the direction normal to the substratum where there is biofilm; (2) roughness, a quantity calculated from the thickness dis- tribution and which describes the heterogeneity of the biofilm; (3) substratum coverage, the percentage of sub- stratum area occupied by the biofilm; (4) surface-to-vol- ume ratio, which reflects the fraction of the biofilm area that is exposed to the nutrients; and (5) bio-volume, of the cell polysaccharide matrix, which provides an estimation of the biomass in the biofilm (Chang et al. 2015). Biofilm morphological parameters were obtained via MetaMorph 7.5 (Molecular Devices) and COMSTAT software from at least five random images for each sample according to Heydorn et al. (2000). Four coupons of each surface were analyzed. The experiment was repeated four times for a total of 16 coupons analyzed. Antimicrobial susceptibility test Non-functionalized and functionalized coupons with pre- grown biofilm were removed from the CDC reactor and independently soaked in 15 ml of 100 μg ml−1 ampicillin (Amp, BP1760-5, Fisher Scientific) for 24 h and 20% eth- anol for 20 min. Negative controls were set up by soaking coupons with pre-grown biofilm in 15 ml of PBS for 24 h or 20 min. The concentrations and the incubation time were chosen to mimic antibiotic therapies and daily disin- fection procedures with ethanol in hospital and industrial settings. After the treatment, coupons were left in PBS for 10 min in order to neutralize the antimicrobial agent. Cells in the biofilm were dislodged from the coupon and col- lected in PBS for colony counting, as previously reported in the ‘plate count viability assay section’. Cells dispersed in the bulk liquid were washed by centrifugation at 8,000 g for 30 min and suspended in PBS for colony counting. The efficacy of both ampicillin and ethanol treatments was reported as the percentage reduction in respect to the LDPE control treated with PBS. For each experiment, four coupons of each surface were analyzed. The experiment was repeated four times for a total of 16 coupons analyzed. The antimicrobial activity of 20% ethanol on E. coli biofilm pre-grown on non-functionalized and function- alized coupons was further investigated by using a CLSM method that enables the direct and real-time visualization of cell inactivation within the biofilm structure (Davison et al. 2010). The imaging technique was based on mon- itoring the loss of fluorescence that corresponds to the leakage of a fluorophore out of cells due to the membrane permeabilization by the biocides (Davison et al. 2010). The experiment was carried out using the FC 270 flow cell apparatus (BioSurface Technologies), according to the manufacturer’s recommendations. Biofilms pre-grown on the coupons were stained with 5 mM of syto-9 green flu- orescent nucleic acid stain solution (S-34854, Molecular Probes-Life Technologies) in PBS at room temperature in the dark for 30 min and then rinsed with PBS. A solution of 20% ethanol was pumped through the flow cells at a rate of 1 ml min−1 for 20 min. The spatiotemporal decrease in fluorescence intensity was observed using a Leica SP5 CLSM with excitation at 488 nm, and emission < 530 nm (green channel) and a 63×, 0.9 NA water immersion objec- tive. Images were analyzed by Imaris (Bitplane Scientific Software) according to Davison et al. (2010). The aver- age green fluorescence intensity was measured at differ- ent locations within the biofilm: at the interface with the bulk fluid (top), the intermediate location (center) and the visualizations of the total biofilm biomass on functional- ized and non-functionalized coupons and stained for live and dead cells. Microscope assay revealed that differences in dead cell data were not statistically relevant (Table 1 and Figure 1A). Conversely, biofilms on LDPE-CA and LDPE-SA showed a significant decrease in the number of live cells, corresponding to 56.7 ± 11% and 70.6 ± 7.3% in respect to the LDPE control sample (Table 1, Figure 1B and C), confirming the results obtained in the plate count viability assay. No significant differences were detected in the live cell data between the LDPE and the LDPE-OH and LDPE-COOH linker samples (Table 1). Coupons without biofilm and stained with the same dye did not produce detectable fluorescence and therefore no false positive signals were produced. LDPE-CA and LDPE-SA affect biofilm morphology Projection analysis as well as 3-D reconstructed CLSM images showed a complex biofilm on LDPE, LDPE-OH, LDPE-COOH, with an intense red and green signal corre- sponding to multi-layers of cells organized in macro-colo- nies inside a well-structured polysaccharide matrix (Figure 2A and B). Conversely, biofilm growth on LDPE-CA and LDPE-SA resulted in a significant decrease in thickness with a monolayer of dispersed cells (green signal) and very low presence of a polysaccharide matrix (red signal) (Figure 2C–F). Coupons without biofilm and stained with the same dye did not produce detectable fluorescence; therefore false positive signals were not produced. Biofilms on both the functionalized surfaces displayed a thickness below 5 μm with a decrease up to 84.5 ± 1.2% (Table 2). Conversely, biofilm on the LDPE control surface reached about 25 μm thick. Additionally, the LDPE-CA and LDPE-SA biofilm roughness significantly decreased (up to 57.0 ± 3.9%), indicating a uniform biofilm layer, in contrast with the patchy and more heterogeneous con- trol biofilm. On LDPE-CA and LPDE-SA, the substratum coverage by biofilm was notably lower (up to 84.5 ± 2.5%) than in the corresponding non-functionalized counter- part as well as the total bio-volumes (up to 92.0 ± 6.5%). interface with the coupon (bottom). Changes in intensity were normalized by the initial intensity at the beginning of the 20-min antimicrobial treatment. This normalized intensity was used to compare values of relative loss of fluorescence during 20-min biocide treatment periods. The kinetics of fluorescence loss was quantified by the parameter T50, the time elapsed from the initiation of treatment until the fluorescence intensity falls to half of its initial value at a particular spot. Three coupons of each surface were analyzed. The experiment was repeated three times for a total of nine coupons analyzed. Statistical analysis Two-tailed ANOVA analysis, via a software run in MATLAB environment (Version 7.0, The MathWorks Inc., Natick, MA, USA), was applied to statistically eval- uate any significant differences among the samples and concentrations. The ANOVA analysis was carried out after verifying data independence (Pearson’s chi-square test), normal distribution (D’Agostino–Pearson normal- ity test) and homogeneity of variances (Bartlett’s test). Tukey’s honestly significant different test (HSD) was used for pairwise comparison to determine the significance of the data. Statistically significant results were depicted by p-values < 0.05. Results LDPE-CA and LDPE-SA reduce biofilm biomass without affecting cell viability Experiments showed that LDPE-CA and LDPE-SA had an optimal anti-biofilm performance, reducing viable adhered cells by 61.6 ± 10.5% and 60.0 ± 10.6% respec- tively in comparison to the LDPE control surface (Table 1). No significant differences were detected in viable adhered cells among the LDPE control and the LDPE-OH and LDPE-COOH linker samples (Table 1). Epifluorescence microscopy was additionally used to provide image analysis and in situ quantification of bacterial cells. Figure 1 shows direct microscopic Table 1. Biomass within the biofilm grown on non-functionalized (lDPE, lDPE-oH, lDPE-CooH) and functionalized polyethylene surfac- es (lDPE-CA, lDPE-SA) by plate count viability assay and epifluorescence analysis. notes: Data represent the means ± SD of four independent measurements. Different superscript letters indicate significant differences (Tukey’s HSD, p ≤ 0.05) between the means of different surfaces. Surface Plate count assay Epifluorescence microscope analysis Viable adhered cells (CFU cm−2) Live cells (%) Dead cells (%) Relative viability lDPE (1.05 ± 0.15) × 107 a 59.82 ± 4.86 a 6.51 ± 0.81 a 8.48 ± 0.34 a lDPE-oH (1.05 ± 0.10) × 107 a 55.79 ± 4.24 a 7.05 ± 0.42 a 7.84 ± 0.75 a lDPE-CooH (1.03 ± 0.17) × 107 a 59.19 ± 2.19 a 7.07 ± 0.44 a 7.37 ± 1.24 a lDPE-CA (0.42 ± 0.08) × 107 b 25.91 ± 4.75 b 5.98 ± 1.21 a 4.77 ± 1.22 b lDPE-SA (0.40 ± 0.07) × 107 b 17.61 ± 3.34 b 6.81 ± 0.70 a 2.68 ± 0.62 c 1 in biofilm grown on LDPE, meaning a predominance of matrix in respect to the cells. A significant reduction in matrix/cells ratio was found within the biofilm grown on LDPE-CA and LDPE-SA, with a value equal to (LDPE-SA) or less than 1 (LDPE-CA), confirming a relevant decrease in the amount of matrix. As a consequence, the biofilm exposed surface/bio-volume ratio significantly increased when biofilm was grown on LDPE-CA (16.8 ± 0.4-fold) and LDPE-SA (7.1 ± 0.2-fold). No significant differences were detected in all morphological parameters between biofilms grown on LDPE, LDPE-OH and LDPE-COOH materials. LDPE-CA and LDPE-SA enhance biofilm susceptibility toward antimicrobial agents To evaluate the synergistic effect of functionalized mate- rials with traditional antimicrobial agents, biofilm pre- grown on LDPE control surface and LDPE-CA and LDPE-SA was independently submitted to a treatment with 100 μg ml−1 of ampicillin and 20% ethanol. The 24  h treatment with ampicillin did not signifi- cantly affect the number of viable cells in the biofilm pre- grown on the LDPE surface in comparison to the biofilm grown on the same surface but treated with PBS (Table 3). Conversely, the combination of both LDPE-CA and LDPE-SA with ampicillin reduced biofilm biomass by 96.1 ± 15% and 95.5 ± 17%, respectively, in comparison to the LDPE surface treated with PBS. Indeed, the treat- ment with ampicillin further decreased the number of viable cells by 37.2 ± 6.3% and 32.0 ± 4.9% respectively on LDPE-CA and LDPE-SA than the functionalized sur- faces alone did. In the bulk liquid, no statistical differences were detected among the number of live cells from any surface after the ampicillin treatment. Interestingly, PBS alone weakly increased the number of cells dispersed from LDPE-CA and LDPE-SA biofilms. The 20-min treatment with 20% ethanol did not sig- nificantly affect the number of viable cells in the bio- film grown on the LDPE surface (Table 3). In contrast, the combination of both LDPE-CA and LDPE-SA with ethanol reduced biofilm biomass by 89.2  ±  12% and 86.5 ± 8.9%, respectively, in comparison to the LDPE con- trol surface treated with PBS. Indeed, the treatment with ethanol decreased the number of viable cells by a further 20.3 ± 2.5% and 27.8 ± 2.5% on LDPE-CA and LDPE-SA, respectively, compared to the functionalized surface alone. No statistical differences were detected among the number of live cells from any surface after the ethanol treatment in the bulk liquid. Direct time-lapse CLSM analysis of the 20% ethanol effect on a biofilm pre-grown on both LDPE control and LDPE-CA and LDPE-SA functionalized surfaces was Indeed, LDPE-CA and LDPE-SA reduced cellular (by 91.2 ± 14% and 90.1 ± 14% respectively) and polysaccha- ride matrix bio-volumes (by 99.9 ± 11% and 94.0 ± 17% respectively), in comparison to the LDPE control surface. The matrix/cells bio-volumes ratio displayed a value over Figure 1.  Representative epifluorescence microscope images of E. coli biofilm stained with live/Dead Baclight viability kit and grown on non-functionalized lDPE, lDPE-oH, lDPE-CooH surfaces (A) and lDPE-CA (B) and lDPE-SA (C) functionalized surfaces (60×, 1.0 nA water immersion objective). green fluorescence corresponds to E. coli live cells (excitation wavelength (λex): 480  nm and emission wavelength (λem): 516  nm) and red fluorescence corresponds to E. coli dead cells (λex: 581 nm and λem: 644 nm). Scale bar = 20 μm. both LDPE-CA and LDPE-SA significantly affected the integrity of the biofilm biomass, leading to a rapid and complete loss in fluorescent intensity (Figure 3A). The highest T50 occurred at the bottom of the biofilm, at the contact with the coupon surface, and the lowest at the bio- film surface, at the interface with the bulk liquid. Indeed, on LDPE-CA, T50 values were found 10.8 ± 1.5-fold and 1.2 ± 0.03-fold higher, respectively, at the bottom and in additionally performed. The penetration of ethanol was inferred from the loss of green fluorescence in the biofilm during the treatment. The time-lapse images showed that the ethanol treatment did not affect the green fluores- cence of the biofilm grown on the LDPE control within the 20 min of the experiment (Figure 3A). Moreover, no spatiotemporal changes were detected (Figure 3B and C). Conversely, the ethanol treatment on biofilm grown on Figure 2. Representative projection analysis (column on the left) and 3-D-reconstructed ClSM images (column on the right) of E. coli biofilm grown on non-functionalized lDPE, lDPE-oH, lDPE-CooH surfaces (A, B), lDPE-CA (C, D) and lDPE-SA (E, f) functionalized surfaces (λex at 488 nm, and λem < 530 nm, 60×, 0.9 nA water immersion objective). live cells were stained green with SYBR green i, whereas the polysaccharide matrix was stained red with Texas Red-labeled concanavalin A. Scale bar = 20 μm. (Raj et al. 2004), due to its excellent chemical resistance, low wetting properties in aqueous media, high impact strength, light weight and high flexibility (Sastri 2010). Notably, to date, the functionalization was performed only when pol- ymeric material is a film, with a thickness of around a few nanometres. In this work 1.6 mm thickness LDPE coupons were used, opening the potential to extend the technology to other materials of a similar thickness. In a first step, ZA and SA have been modified to be suitable for covalent grafting to the LDPE surface. In a previous study the authors demonstrated that the cinnamic scaffold is the specific structural feature respon- sible for the anti-biofilm performance of ZA (Cattò et al. 2015). Moreover, these studies of the relationship between structure and anti-biofilm activity revealed that the anti-bi- ofilm activity of ZA and its derivatives depended upon the presence of a carboxylate anion and, consequently, on its hydrogen-donating ability. In addition, the conjugated the center of the biofilm in respect to the top (Figure 3B and C). Also, in the biofilm on LDPE-SA T50 progres- sively decreased from the bottom to the center, with val- ues respectively 40.0 ± 1.2-fold and 4.5 ± 0.3-fold higher in comparison to the top (Figure 3B and C). T50 at the bottom was 3.8 ± 0.06-fold higher in the biofilm grown on LDPE-CA in comparison to that grown on LDPE-SA, while no differences in the T50 were detected at the center and the top of the biofilm (Figure 3C). Discussion In this work, the functionalization of LDPE surface with biocide-free anti-biofilm compounds, ie, ZA and SA, was carried out to obtain new non-toxic materials able to hin- der biofilm formation. LDPE has been chosen as the most common widespread polymer in many applications, eg bio- medical devices (Siddiqa et al. 2015) and food packaging Table 2. Morphological parameters of biofilms grown on non-functionalized (lDPE, lDPE-oH, lDPE-CooH) and functionalized polyeth- ylene surfaces (lDPE-CA, lDPE-SA). notes: in brackets, the percentage reduction/increase in comparison to the lDPE control sample. Data represent the means ± SD of four independent measure- ments. Different superscript letters indicate significant differences (Tukey’s HSD, p ≤ 0.05) between the means of different surfaces. LDPE LDPE-OH LDPE-COOH LDPE-CA LDPE-SA Thickness (μm) 25.36 ± 7.06a 20.4 ± 4.43a 23.91 ± 7.13a 3.82 ± 1.11b 5.00 ± 1.00 b (–84.5 ± 1.2) (–80.2 ± 1.7) Roughness 0.37 ± 0.02a 0.36 ± 0.02a 0.35 ± 0.05a 0.18 ± 0.03b 0.16 ± 0.01b (–51.8 ± 10.5) (–57.0 ± 3.9) Substratum coverage (%) 68.40 ± 5.02a 64.44 ± 2.49a 62.19 ± 1.42a 14.37 ± 3.83b 10.62 ± 1.72b (–78.9 ± 5.6) (–84.5 ± 2.5) Surface/bio-volume (μm2 μm−3) × 10−1 0.18 ± 0.05a 0.16 ± 0.02a 0.16 ± 0.01a 3.08 ± 0.10b 1.65 ± 0.69c (+16.8 ± 0.4-fold) (+7.1 ± 0.2-fold) Total bio-volume (μm3 μm−2) 91.03 ± 12.25a 92.51 ± 11.66a 90.62 ± 9.20a 3.85 ± 0.09b 9.18 ± 0.21b (–92.0 ± 6.5) (–91.3 ± 2.6) Cell bio-volume (μm3 μm−2) 34.46 ± 7.48a 35.59 ± 3.64a 32.48 ± 4.44a 3.85 ± 0.09b 4.48 ± 0.35b (–91.2 ± 14.1) (–90.1 ± 13.7) Polysaccharide matrix bio-volume (μm3 μm−2) 59.88 ± 10.97a 56.91 ± 8.02a 58.15 ± 4.75a 0.00 ± 0.01b 3.99 ± 1.05b (–99.9 ± 11.3) (–94.0 ± 16.7) Matrix/cells bio-volume ratio 1.44 ± 0.23a 1.60 ± 0.06a 1.63 ± 0.13a 0.00 ± 0.00b 1.00 ± 0.13c (–88.4 ± 3.0) (–99.9 ± 0.1) Table 3. Viable adhered cells (Cfu cm−2) on non-functionalized (lDPE) and functionalized coupons (lDPE-CA, lDPE-SA) and those re- leased into the surrounding bulk liquid after treatment for 24 h with 100 μg ml−1 ampicillin or PBS and treatment for 20 min with 20% ethanol or PBS. notes: Data represent the means ± SD of four independent measurements. Different superscript letters indicate significant differences (Tukey’s HSD, p ≤ 0.05) between the means of different surfaces and treatment. Ampicillin (24 h) Coupon Bulk liquid PBS Amp PBS Amp lDPE (1.13 ± 0.18) × 107 a (9.28 ± 3.51) × 106 a (3.39 ± 0.35) × 107 a (3.57 ± 0.92) × 106 c lDPE-CA (4.05 ± 1.07) × 106 b (4.40 ± 0.70) × 105 c (4.13 ± 0.46) × 107 b (4.69 ± 0.28) × 106 c lDPE-SA (4.72 ± 0.52) × 106 b (5.12 ± 0.91) × 105 c (4.16 ± 0.29) × 107 b (3.84 ± 0.38) × 106 c Ethanol (20 min) Coupon Bulk liquid PBS EtoH PBS EtoH lDPE (1.07 ± 0.13) × 107 a (1.00 ± 0.04) × 107 a (3.39 ± 0.34) × 107 a (1.87 ± 0.08) × 106 b lDPE-CA (3.32 ± 0.32) × 106 b (1.16 ± 0.16) × 106 c (4.13 ± 0.60) × 107 a (5.39 ± 0.50) × 106 b lDPE-SA (4.41 ± 0.78) × 106 b (1.44 ± 0.15) × 106 c (4.16 ± 0.51) × 107 a (9.53 ± 0.17) × 106 b Figure 3. Time-lapse ClSM analysis of the 20% ethanol action against E. coli biofilm pre-grown on non-functionalized and functionalized polyethylene surfaces within the 20 min antimicrobial susceptibility test. (A) Time-lapse ClSM representative images of biofilm pre- grown on lDPE control surface (first line), lDPE-CA (second line) and lDPE-SA (third line) during the treatment with 20% ethanol. live cells were stained green with Syto 9 (λex at 488 nm, and λem < 530 nm, 60×, 1.0 nA water immersion objective). Scale bar = 20 μm. (B) Relative fluorescence intensity against time at the interface with the bulk fluid (gray symbols), at the intermediate location (open symbols) and at the interface with the coupon (black symbols). fluorescent intensity in a specific biofilm region was normalized by the initial intensity in that same region. (C) The T50 parameter (time elapsed from the initiation of treatment until the fluorescence intensity fell to half of its initial value at a particular spot) calculated at the interface with the bulk fluid (top), at the intermediate location (center) and at the interface with the coupon (bottom). nD, not determined as fluorescence intensity did not reach 50% of the initial intensity within the experimental time. A laboratory standard procedure using a CDC biofilm reactor was employed to grow E. coli biofilms, simulating the conditions to which surfaces of a wide range of appli- cations are subjected during their use (Goeres et al. 2005; Gilmore et al. 2010; Williams et al. 2011). Experiments revealed that biofilms were significantly affected when grown on both LDPE-CA and LDPE-SA in comparison to the LDPE surface. Indeed, according to the anti-biofilm ranges proposed by Cattò et al. (2015), LDPE-CA and LDPE-SA displayed optimal anti-biofilm performance, decreasing viable biomass over the 60% in comparison to the control material. Moreover, in situ stained biofilm for live and dead bacterial cells confirmed that the reduction in the biofilm biomass was achieved on both functional- ized surfaces by a mechanism that did not affect bacterial viability, an important factor in the challenge to limit the risk of developing resistant microbial strains. The results are in line with those previously achieved with ZA and SA free in solution. Villa et al. (2010) found that 500 mg l−1 of ZA reduced E. coli cell adhesion up to 70% whereas Cattò et al. (2017) proved that 25 mg l−1 of SA inhibited E. coli biofilm by 68%. In both cases the anti-biofilm per- formances were displayed with a mechanism more sub- tle than simple killing activity, modulating the activity of some ZA and SA targeted proteins and providing con- ditions to which the best microbial strategy is to escape from the adverse conditions, instead of persisting in the biofilm lifestyle. Additional experiments performed by CLSM showed the massive impacts of the functionalized material on biofilm morphology. Biofilm grown on LDPE-CA and LDPE-SA showed a significant decrease in thickness and roughness with a uniform monolayer of dispersed cells and a significant lower bio-volume of polysaccharide matrix. Conversely, LDPE control images showed a com- plex heterogeneous biofilm, with an intense fluorescence signal corresponding to dense multi-layers of cells uni- formly distributed over the substratum and organized in macro-colonies inside a well-structured robust polysac- charide matrix. Cattò et al. (2017) showed that SA free in solution significantly decreased the amount of polysac- charide in the matrix of the E. coli biofilm, while Vila and Soto (2012) hypothesized that SA plays a role in matrix production, decreasing the expression of the membrane protein, OmpA, involved in the transport of polymeric substances required for the formation of the EPS outside the cells. The exposed biofilm surface to bio-volume ratio, which reflects the fraction of biofilm area that is exposed to the nutrient flow, was higher in the biofilm grown on the functionalized surfaces in contrast to the biofilm grown on the non-functionalized counterpart. A high surface to aromatic system was integral to the anti-biofilm activities of ZA since the presence of the double bond stabilized the carboxylate anion. In contrast, the sulfate group is not integral to the anti-biofilm activity of ZA and its presence in the ZA structure is part of an ecological phytochemical strategy to make the active cinnamic moiety more solu- ble and thus more mobile in the water-based sap of the vascular transport system (Baek et al. 2010). In line with the previous research, in this work ZA has been modified by replacing the sulfate group in the para position of the phenyl ring with an amino group suitable for a condensa- tion reaction with the LDPE-COOH surface. Cattò et al. (2015) identified p-amino-cinnamic acid as an excellent candidate to be covalently linked to a polymeric support. Moreover, p-amino-cinnamic acid displayed anti-biofilm activity, suggesting that the addition of an amino group in the para position of phenyl ring of the cinnamic acid moiety does not affect the anti-biofilm performance of the molecule. Similarly, Cattò et al. (2017) demonstrated that the addition of the amino group in the para position of the SA phenyl ring does not affect its anti-biofilm perfor- mance. Moreover, docking calculations suggested that the presence of the amino group only slightly influences the binding mode to the tryptophanase TnaA targeted protein predicted for SA, with a mechanism of action that involves the same protein residues expected for SA. Thus, an amino group in the para position of phenyl ring has been added to the SA chemical structure, allowing its covalent binding with the LDPE-COOH surface. In the past, ZA and SA were incorporated in different polymeric materials able to gradually release the anti-bi- ofilm molecules into the surrounding area (Geiger et al. 2004; Barrios et al. 2005; Rosenberg et al. 2008; Nowatzki et al. 2012). However, in most cases these systems showed several problems such as the non-uniform distribution of the anti-biofilm compounds inside the material and the formation of aggregates due to the incomplete mis- cibility of the molecules in the polymers. In addition, a constant release rate of the active compound has neither been achieved nor monitored, limiting the effectiveness of the technology to only a short period of time and making this system often unfeasible for a wide range of practical applications (Barrios et al. 2005; Nowatzki et al. 2012). Here, these issues have all been addressed, as ZA and SA are uniformly distributed and oriented to externally exhibit their active scaffold. This allows the functionalized material to directly interact with bacterial cells even at the early stages of biofilm formation (Dell’Orto et al. 2017). In this work, the efficacy of the anti-biofilm materials was evaluated in depth with the aim of transferring the tech- nology into consumer products suitable for a widespread distribution. their effect even at a concentration below those normally used in traditional applications. In addition, an integrative solution by coupling a func- tionalized material with ethanol could have wider applica- tions than a strategy with ampicillin. Ethanol is the most popular broad range bactericidal agent (McDonnell and Russell 1999). It is used for example in the disinfection of skin, medical equipment, and cooking equipment because it is volatile, leaves minimal residue, and is harm- less, even if intraoral intake occurs. Despite its extensive and long-standing use as an antiseptic, there is no evi- dence of acquired microbial resistance (Balestrino et al. 2009). Importantly, ethanol is universally available with- out restriction and with an affordable price. Conversely, antibiotic resistance is a global issue and sooner or later, after several antibiotic treatments, ampicillin resistance naturally occurs (Ventola 2015). Moreover, antibiotic treatment is limited to only few sectors of the economy, ie the medical sector, and antibiotic use often requires a prescription. On the basis of these considerations, the spatial and temporal patterns of ethanol penetration into the biofilm pre-grown on both non-functionalized and functionalized surfaces were additionally investigated by direct time-lapse CLSM analysis. This method is suitable for mimicking antimicrobial treatments that cause mem- brane permeabilization, eg ethanol (Davison et al. 2010; Corbin et al. 2011). The biofilm on LDPE surface retained its initial fluorescence over the 20-min experimental test, while ethanol caused a loss of fluorescence in the biofilms pre-grown on both LDPE-CA and LDPE-SA. A distinct spatiotemporal pattern of fluorescence loss was observed for both the surfaces investigated. In both cases the anti- microbial action of ethanol occurred very rapidly at the biofilm surface and slower at the bottom of biofilm, in contact with the coupon surface. However, at the bot- tom of the biofilm the decrease of fluorescence intensity was 3.8 ± 0.06-fold more rapid in the biofilm grown on LDPE-SA in comparison to that grown on LDPE-CA, suggesting a stronger action of ethanol against biofilm on LDPE-SA rather than on LDPE-CA. The direct time- lapse CLSM analysis did not give evidence of whether the treatment caused the killing or the removal of the bio- mass from the biofilm or both. The loss of a green color proved that cell membranes were compromised, not killed (Corbin et al. 2011). In addition, the plate count assay of cells in the bulk liquid after ethanol treatment performed in the previous experiments suggested the presence of a number of live cells. The low toxicity of both ZA and SA are promising for the spread of this technology to different sectors of science and technology, resulting in new, safe and eco-friendly types of products suitable for applications not only in the bio-volume ratio indicates the presence of small cell clus- ters attached to the substratum, while a low value indicates the occurrence of larger micro-colonies within the biofilm (Mangwani et al. 2016). Indeed, surface to bio-volume ratio is an indicative parameter of adaptation of the bio- film to the environment and it is reported to increase in stress conditions (Heydorn et al. 2000; Bester et al. 2011; Mangwani et al. 2016). Experiments showed no significant differences in adhered cells, cell viability and the quantitative structural parameters of the biofilm between the LDPE control sur- face and the LDPE-OH and LDPE-COOH linker surfaces. These results suggest that the functionalization procedure did not introduce modification in the LDPE structure that affected cell adhesion and viability as well as biofilm mor- phology. Consequently, the anti-biofilm performance of LDPE-CA and LDPE-SA was totally attributable to ZA and SA covalently immobilized on the surface. Indeed, the data suggest that the ZA and SA functionalized on a LDPE surface are able to exert their anti-biofilm activity even immobilized on a surface, providing data comparable with those previously reported with the same molecules free in solution. The combination of anti-biofilm surfaces with conven- tional treatments could be a step forward to maximizing the anti-biofilm performance of the polymeric materials. Surfaces that retard adhesion and consequently biofilm formation greatly enhance the efficacy of cleaning treat- ments and disinfection procedures. Once biofilm integrity is affected, bacteria are more susceptible to conventional antimicrobial agents than those in the intact biofilms, allowing reduction in the antimicrobial doses and pro- viding more potent control against the development of drug-resistant strains (Cui et al. 2015; Cheesman et al. 2017). In this study, the ability of LDPE-CA and LDPE-SA to enhance biofilm susceptibility to conventional antimi- crobial agents, ie ampicillin and ethanol, has been shown. Indeed, both ampicillin and ethanol significantly further decreased the number of viable adhered cells on both functionalized materials with respect to the non-func- tionalized controls. CLSM analysis revealed that biofilms grown on LDPE-CA and LDPE-SA were deeply affected with an extremely low amount of polysaccharide matrix. The biofilm matrix is a barrier with the potential to reduce the penetration of antibiotics or biocides within the bio- film, either by physically slowing their diffusion or chemi- cally reacting with them (Rabin et al. 2015). Although the involvement of other mechanisms is not excluded, biofilm grown on functionalized materials might be more sus- ceptible to antimicrobial agents, as these compounds can penetrate more easily within the biofilm matrix, exerting The work described in this study could be extended to other polymeric materials as well as natural molecules. Notably, the use of plasma technology in the grafting procedure makes each surface, including those that do not possess the required chemical features, suitable for covalent binding, without changing the material bulk. There is much scope for further studies, following on from this pioneering work. A multitude of natural com- pounds have shown promising anti-biofilm properties suitable for the development of improved effective eco- friendly anti-biofilm materials (Villa et al. 2013). However, the functional groups required by these molecules to exert their anti-biofilm activity and, as a consequence, the bind- ing site needed for their surface immobilization are poorly known, or even completely unknown. Disclosure statement No potential conflict of interest was reported by the authors. Funding This work was supported by the Fondazione Cariplo [grant number 2011−0277]. ORCID C. Cattò   http://orcid.org/0000-0002-3709-1802 F. Villa   http://orcid.org/0000-0003-2930-4684 S. Villa   http://orcid.org/0000-0002-0636-7589 F. Cappitelli   http://orcid.org/0000-0003-1237-1813 References Ahire JJ, Hattingh M, Neveling DP, Dicks LM. 2016. Copper- containing anti-biofilm nanofiber scaffolds as a wound dressing material. PLoS One. 11:e0152755. doi: 10.1371/ journal.pone.0152755. 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