NMR Relaxometry to Characterize the Drug Structural Phase in a Porous Construct Authors: Linn W. Thrane, Emily A. Berglund, James N. Wilking, David Vodak, and Joseph D. Seymour This document is the unedited author's version of a Submitted Work that was subsequently accepted for publication in Molecular Pharmaceutics, copyright © American Chemical Society after peer review. To access the final edited and published work, see https://doi.org/10.1021/ acs.molpharmaceut.8b00144. Thrane, Linn W., Emily A. Berglund, James N. Wilking, David Vodak, and Joseph D. Seymour, “NMR Relaxometry to Characterize the Drug Structural Phase in a Porous Construct,” Molecular Pharmaceutics, June 2018; 15(7): 2614-2620. doi: 10.1021/acs.molpharmaceut.8b00144 Made available through Montana State University’s ScholarWorks scholarworks.montana.edu NMR Relaxometry to Characterize the Drug Structural Phase in a Porous Construct Linn W. Thrane,†,‡ Emily A. Berglund,† James N. Wilking,† David Vodak,§ and Joseph D. Seymour*,† †Department of Chemical and Biological Engineering, Montana State University, Bozeman, Montana 59717-3920, United States ‡Department of Mechanical and Industrial Engineering, Montana State University, Bozeman, Montana 59717, United States §Bend Research Incorporated, Lonza, Bend, Oregon 97701, United States ABSTRACT: Nuclear magnetic resonance (NMR) frequency spectra and T2 relaxation time measurements, using a high-power radio frequency probe, are shown to characterize the presence of an amorphous drug in a porous silica construct. The results indicate the ability of non-solid-state NMR methods to characterize crystalline and amorphous solid structural phases in drugs. Two-dimensional T1−T2 magnetic relaxation time correlation experiments are shown to monitor the impact of relative humidity on the drug in a porous silica tablet. KEYWORDS: NMR relaxometery, porous construct, amorphous, crystalline, melt solidification ■ INTRODUCTION Drug solubility depends on whether the drug is in the crystalline or amorphous solid state.1 Methods such as spray drying2 and pore entrapment3−6 are well established approaches to impact molecular dynamics during solidification and control the drug structural phase. Nuclear magnetic resonance (NMR) methods have been applied to characterize the amorphous and crystal structures of pharmaceuticals using solid-state (ssNMR) methods.7−10 These ssNMR methods require sample spinning and typically grinding of the sample into a powder, and the incompatibility of the methods with the liquid state precludes observing transitions from the liquid melt to the solid state during solidification. Liquid-state NMR relaxometry is well established to characterize pore size distributions in porous media.11,12 NMR relaxation times are sensitive to phase transitions from the liquid to the solid state.13,14 Somewhat analogous to the solidification processes studied here is NMR cryoporometry in porous media, which relies on the Gibbs−Thomson effect and the presence of nanoscale unfrozen water layers at the boundary of the solid porous matrix and the ice crystals in the bulk pores to characterize porous systems.15,16 In this article, we describe the use of a purpose built high- power radio frequency (rf) pulse probe to measure the solidification of the drug fenofibrate in bulk and within a porous matrix. The probe allows for high-power short duration rf pulses capable of acquiring signal from the solid-state drug without sample spinning. NMR spectra indicate amorphous domains after solidification in the porous matrix that are not present in the bulk solidification, assisting in the verification and interpretation of the novel relaxation data presented. The impact of relative humidity (RH) on the structure of the solid- state drug in the porous matrix is shown to correlate with NMR relaxation behavior. The results quantify the impact of porous matrix restriction on the drug solidification and indicate the potential for quality control and process monitoring by NMR. ■ THEORY NMR frequency spectra and magnetic relaxation times are sensitive to the liquid or solid phase of the sample and the solid-state structural crystal or amorphous phase. The frequency spectra of liquids are Lorentzian due to the exponential form of the time-dependent free induction decay (FID) voltage signal, while those of solids are Gaussian.17,18 This is due to motional averaging of the dipolar coupling of the 1H protons in liquids by rotational diffusion.17 In solids, the correlation time of the dipolar coupling is much longer and results in a Gaussian FID that decays away rapidly in time (∼1−100 μs), generating a broad Gaussian line width in the frequency domain.18 The spin−spin T2 relaxation time depends on the proton dipolar coupling and is short (<1 ms) for solids and longer (>100 ms) for liquids, and it determines the line shape and line width. The solid phase ordering in crystalline phases increases the dipolar coupling with corresponding fast in time Gaussian FID decays with a T2 shorter than that in amorphous solids, where disorder and slightly increased mobility generate longer T2 and potentially shorter time Gaussian and longer time exponential FIDs.12,19 The spin− lattice T1 relaxation in liquids is at the order of seconds, and T1 ∼ T2, while in solids, T1 is much longer than T2. 12 The solid phase T1 in more ordered crystalline states is longer than that in amorphous states. ■ METHODS The porous matrix used in these experiments was a porous tablet made from colloidal silica. Silica with a stable-ordered mesoporous structure has been shown to be a promising controlled drug delivery system.3 Charge-stabilized, amorphous colloidal silica (Nissan Chemical, MP-1040-H) suspended in water with an average particle diameter of d = 100 nm and low size polydispersity (<5%) was used for all of the experiments. The surface of the colloidal silica is negatively charged with a surface charge density between 8 and 10 nm−1 and free of residual organics, as stated by the manufacturer. Colloidal silica (300 μL) was added to cylindrical molds and left to solidify for 24 h. The tablet dimensions were set by the dimensions of the mold used during the slipcasting process. Tablets were cylindrical in shape, with a diameter and height on the order of 0.5−1 cm. Silica particles were packed into a random structure, as revealed by small angle neutron scattering experiments. The characteristic pore size could be estimated by calculating the void created by three kissing spheres: D = 0.15d; with d estimated as d ≈ 15 nm. After 24 h, the fenofibrate was heated to 10 °C above its melting point of 81.1 °C, and the drug was loaded into the tablet by imbibing the drug in liquid form. The fenofibrate was absorbed into the tablet by capillary action. Once the imbibition process was complete, the mass fraction of the drug in the composite was 0.18 ± 0.01, as measured using thermogravimetric analysis. This corresponds to the silica colloid volume fraction of φ = 0.71, based on the density of amorphous silica, ρsilica = 2.196 g/ cm3, and the density of fenofibrate, ρfenofibrate = 1.18 g/cm 3. Measurements indicate that the void space was filled completely by the drug during imbibition. Finally, the tablet was wiped down to remove any excess drug on the surface before it was placed in a 5 mm NMR tube. The bulk drug sample was prepared by adding the powdered drug to a 5 mm NMR tube and melting the drug in the tube. The sample was quickly placed in a Bruker 250 MHz superconducting magnet integrated to an Avance III spectrometer, where frequency spectra and T2 measurements were performed using a high- power rf probe with a 5 mm rf coil custom built by Bruker. The temperature was controlled at 20 °C using the Bruker BTU system with N2 gas flow. The T2 measurements were executed using the standard Carr−Purcell−Meiboom−Gill (CPMG) pulse sequence with an echo time of τE = 12 μs, 500−4000 echoes, depending on the sample, acquisition sampling dwell time of 1 μs, and 7.5 μs rf pulses at 100 W power. The signal was acquired using 4 averages of a 16-phase cycle acquisition. The rapid data acquisition in the short 2·τE period precluded full acquisition of the echo, so the data were not encoded for spectral frequency shift. Experiments with τE varying from 12 to 400 μs indicated no T2 dispersion effect due to potential spin locking of longer T2 components with rotating frame spin− lattice relaxation times T1ρ of similar magnitude. 10,20 The T2 relaxation data were converted by inverse Laplace trans- formation to a distribution of relaxation populations.11,19,21 To explore the impact of RH on the solidified drug with time, tablets were stored in an environment with controlled RH at T = 20 °C. The 0% RH conditions were set by sealing the tablet in a container with an excess of dry desiccant (Drierite). The 100% RH conditions were set by sealing the composites in a container with excess liquid water. Liquid water was not allowed to be in contact with the tablet, but it created a saturated vapor pressure at equilibrium in an enclosed environment. Measurements of a tablet kept in a 0% RH environment were compared to the measurements of a tablet kept in a 100% RH environment for 2 weeks. T1 and T2 relaxation data are acquired by performing 1D T2 experiments and 2D T1−T2 correlation experiments. The T1-T2 measure- ments are performed using an inversion recovery combined with a CPMG pulse sequence.11 The same parameters used in the T2 measurements were used for the CPMG portion of the T1−T2 measurement, except that 2 averages of the 16-phase cycle acquisition were used. Inversion recovery was performed with inversion times logarithmically spaced from 1 ms to 50 s. Inverse Laplace transforms of the relaxation data were performed in 1D for T2 and 2D for T1−T2 experiments to provide distributions of relaxation times. Data were collected on day 1, 3, 7, and 14 of the storage in 100% RH. To avoid exposing the sample to lower RH during measurements, four samples were prepared so that none of the tablets were removed from the high RH environment until the measure- ment was performed. ■ RESULTS AND DISCUSSION Drug Solidification. Once the tablet or the bulk drug is placed in the magnet, frequency spectra and T2 measurements are interleaved and performed continuously until the drug is fully solidified and no further changes are observed. The fenofibrate is originally in powder form of ground crystal but takes on a more ordered crystalline structure when it solidifies after being melted.22 This is indicated by the T2 measurements of the drug in powder form and after the melted drug has solidified. The T2 distributions in Figure 1 show that the drug has two T2 populations before and after being melted, and the signal amplitude distribution between the two peaks remains approximately the same. A shift toward shorter T2 relaxation times is observed in the melted and solidified drug. Addition- ally, the total signal amplitude of the solidified drug is 2 orders of magnitude lower than that of the powdered drug; however, this cannot be seen in Figure 1 due to both of the T2 distributions being normalized by the population amplitude maximum for visualization of the shift in the T2 relaxation time. The decrease in the total measured signal amplitude in the recrystallized system is due to the T2 relaxation times of the drug becoming too short, i.e., less than a τE of 12 μs, for the NMR pulse sequence to detect, indicating a more ordered crystalline structure than the powder form. The two populations thus represent the most rotationally mobile protons in the system with T2 > ∼50 μs. The populations cannot be assigned to specific moieties on the molecule. However, from spectroscopic experiments and quantum mechanical simulations, the crystal structure indicates stacking of benzene rings.22 The population at T2 ∼ 10−4 s shifts to lower T2 values in the melted solidified sample relative to the powdered form. It is expected that the melt process will allow reorientation of molecules for a smaller molecular spacing in the crystal, and protons in this population indicate that effect. The more rotationally mobile protons at T2 ∼ 1 × 10−3 s are associated with the methyl groups furthest from the stacked benzene rings, and the broad distribution of T2 values indicates that they experience varying rotational mobility depending on the exact location on the molecule, which is consistent with the model of Heinz et. al.22 The bulk drug took approximately 30 min to fully solidify after melting, while it took 3−4 h for the drug in the porous tablet to solidify. To ensure no further changes occurred in the tablet past the first 4 h, the sample was stored, and additional measurements were performed after 21 h. Figure 2a shows the frequency spectra of the drug in bulk in the liquid melt state at 0 and in the solid state at 27 min. The melt state signal is a convolution of a Gaussian and Lorentzian decay. This indicates the high degree of molecular order, likely due to π stacking of the benzene rings in the molten state. The Lorentzian portion of the frequency spectrum at 0 min is liquid-like, where the molecular mobility, i.e., the random modulation of the dipolar coupling, is fast. In bulk, the drug solidifies with unrestricted molecular mobility, and the final result is a highly ordered crystalline structure. The slow random modulation of the dipolar coupling produces a pure Gaussian line shape in the frequency spectrum, as can be seen in Figure 2a at 27 min.18 A similar Lorentzian distribution is observed in the frequency spectra for the drug in a porous tablet in the liquid melt state at 0 min (Figure 2b). However, in addition to the broad Gaussian distribution seen in the pure drug, a remaining Lorentzian distribution can be seen at 21 h for this sample. The combination of Gaussian and Lorentzian line shapes in the frequency spectrum suggests that when restricted in a porous media, some of the drug will not reach the highly ordered crystalline structure of the pure drug. The Gaussian line shape confirms that the drug has solidified, but the remaining Lorentzian line shape indicates the presence of a highly amorphous state of the solidified drug or supercooled liquid.23,24 When the bulk drug solidifies, a highly ordered bulk crystal structure forms. In a confined environment of 15 nm pores, as used here, fenofibrate has been shown to produce nanocrystals by 13C MAS ssNMR and XRPD.25 In that study, ssNMR data showed line broadening with the pore size decreasing from 300 to 20 nm, which was attributed to the surface disorder as nanocrystals became small, thus differentiating the surface drug versus nanocrystalline core drug.25 At 12 nm pore size, the ssNMR still indicated crystalline drug, but the 13C spectra broadening and XRPD data indicated loss of long-range order. WAXS diffraction on the bulk fenofibrate and fenofibrate in the porous construct for our samples shows a behavior similar to the XRPD data of reference,25 with crystalline behavior in bulk and a large background silica signal in the small pore tablet (Figure 3). The line width of the Gaussian portion of the spectra for the bulk and tablet-solidified samples (Figure 2) is similar, indicating the presence of nanocrystals of drug in the Figure 1. T2 distributions of the drug in powder form (blue/black) and the solidified drug after being melted and recrystallized (red/ gray). Two populations are observed in both samples, and the signal intensity ratio between the two populations remains approximately the same before and after melting. The population with the shortest T2 time experiences a shift toward shorter relaxation times when solidifying after being melted. Figure 2. Frequency spectra of drug solidifying in (a) bulk and (b) tablet. In both samples, the drug starts out (red/gray) as highly amorphous, as indicated by the Lorentzian shape of the frequency spectra. Once the solidification process is complete, the pure drug has solidified (black) to a highly ordered crystalline structure, resulting in a broad Gaussian frequency peak. The final frequency spectrum for the drug in the tablet is a combination of a broad Gaussian distribution and a Lorentzian, indicating that the drug solidifying in the restricted environment of the porous matrix is more amorphous than that of the bulk sample. pore. The Lorentzian component indicates an amorphous component due to the impact of the silica−fenofibrate surface interactions. This could be due to the supercooled liquid or amorphous surface solid. Given the rapid crystallization behavior of supercooled fenofibrate, which occurs on the time scale of minutes in solution in the presence of a nucleation site,23,24 we believe it is a surface-impacted solid.25 The T2 data collected during the solidification process (Figure 4) indicate that a majority of the signal originates from the population with T2 relaxation times of ∼10−3 s, 9.9 × 10−4 s in the bulk fenofibrate and 9.3 × 10−4 s in the tablet, when the drug is in liquid form. Note that the most rotationally mobile protons in the melt at T2 ∼ 10−2 s are no longer fully resolved in the solidifying sample. These most mobile protons associated with the methyl protons become a shoulder on the T2 ∼ 10−3 s population as the crystal forms. In both systems, the signal amplitude of the ∼10−3 s T2 time population decreases significantly, and the signal amplitude of the shorter T2 time population, ∼10−4 s, increases during the drug solidification. These results indicate that the relaxation time of a portion of the fenofibrate shifts from the decreasing long T2 population to the short T2 population, and the remaining drug exhibits T2 times too short to detect with the 12 μs τE. In the bulk fenofibrate (Figure 4a), the signal amplitude of the ∼10−3 s T2 population keeps decreasing until a greater portion of the remaining signal originates from the ∼10−4 s T2 population. For the fenofibrate in the tablet (Figure 4b), the signal amplitude of the ∼10−3 s T2 population stops decreasing when the remaining signal is evenly distributed between the two populations. The even distribution of signal amplitude in the final state of fenofibrate in the porous medium compared to that of the bulk fenofibrate confirms the results from the frequency spectra that the drug takes on a more amorphous structure when solidifying within a restricted environment.25 Impact of Relative Humidity. The impact of RH on the structure of a solid-state drug is relevant to long time storage of the drug. If stored in a high RH environment over time, water will begin to inhabit the pore space of the tablet due to capillary condensation. T1−T2 correlation measurements are used to quantify the effect of 100% RH on fenofibrate confined in a porous matrix over a 2 week period. For comparison, T1-T2 data were collected from fenofibrate in a tablet stored at 0% RH. At 0% RH, the T1−T2 correlation data (Figure 5) reveal two main populations with identical T1 relaxation times and T2 times at the order of 10−4 and 10−3 s and the broad shoulder out to 10−2 s on the 10−3 s population. These are similar T2 times to those observed in the T2 distributions in Figures 1 and 4. The tablet stored at 0% RH showed no significant changes over time. T1−T2 measurements from day 1 of a tablet stored at 100% RH reveal a third population in the T1−T2 correlation map closer to the parity line (gray dashed line, Figure 6a), representing T1 = T2. Populations located on or close to the parity line are representative of a liquid phase, and it can therefore be assumed that this third population is water that has entered the porous matrix of the tablet as a result of its high RH environment. The signal amplitude of the population representing water increases with time and is approximately 1 order of magnitude greater by day 14. The water population is also shifting toward longer T1 and T2 relaxation times, with T1 increasing from 10−2 s on day 1 to 10−1 s by day 14, and T2 increasing from 10−3 to 10−2 s by day 14. The increase in relaxation time along with the increase in signal amplitude of the water population indicate that the water is progressively occupying more of the pore space as well as larger pores in the Figure 3. Wide-angle X-ray (WAXS) diffraction spectra for the fenofibrate−SiO2 composite with unprocessed crystalline fenofibrate powder direct from the manufacturer. The primary Bragg peaks in the composite scattering do not match up with those in the crystalline active, indicating they do not have the same crystal structure. A broad amorphous SiO2 peak dominates the composite sample signal. Figure 4. T2 distributions of drug solidifying in (a) bulk and (b) tablet. The full signal amplitude is shown in the right corner of the plots. There is a large signal loss in both samples due to the solidification of the drug. Once solidification is complete in the bulk sample, most of the signal from the longer T2 population, ∼10−3 s, is lost, and most of the signal results from the shorter T2 population, ∼10−4 s. In the tablet sample, there is an equal signal distribution between the ∼10−3 s and the ∼10−4 s T2 populations when the solidification is complete, confirming the results seen in the frequency spectra suggesting that the drug in the tablet is in a more amorphous mobile state than that of the highly ordered bulk sample. porous matrix over the 14 day period. The two populations representing the drug in the tablet decrease in amplitude over the 14 day period but do not experience a significant shift in T1 or T2 relaxation time. This is more readily observed in Figure 7, where the 1D T2 distributions from day 1, 3, 7, and 14 are presented. The T2 distributions are normalized to the maximum population amplitude recorded on day 14 so that the growth of the water peak can be visualized. The population with highest signal amplitude in the T2 distribution for day 1 (Figure 7a) represents the signal originating from both the highly restricted mobility water population and the drug population with 10−3 s T2 from Figure 6a. On day 1, these two populations exhibit similar T2 times and can therefore not be distinguished in the T2 distribution. On day 3, the water population has experienced a large enough increase in T2 times to appear as a third peak with a T2 of 5.6 × 10 −3 s in Figure 7b. This very short T2 time indicates water in highly restricted thin films. The water peak keeps increasing in signal amplitude and shifting toward longer T2 times until a T2 of 2.3 × 10 −2 s is reached on day 14 (Figure 7d). This T2 time indicates highly restricted water relative to bulk, but the near order of magnitude increase from day 3 suggests significant changes in the restriction length scale. The two populations representing the drug have experienced a slight decrease in signal amplitude by day 14 but no significant shift in Figure 5. T1−T2 correlation data from the model drug in a tablet kept at 0% RH. The T1−T2 data indicate that there are two populations with different T2 relaxation times present in the tablet at 0% RH. The two populations have identical T1 relaxation times and T2 times on the order of 10−4 and 10−3 s. Figure 6. T1−T2 correlation data of drug in a tablet stored at 100% RH for (a) 1, (b) 3, (c) 7, and (d) 14 days. It can be seen already on day 1 that a third population has appeared closer to the T1 = T2 parity line (gray dashed line) when compared to the T1−T2 data at 0% RH. This population is in liquid form and is attributed to water building up in the porous matrix of the tablet. The peak representing water is increasing in amplitude with time and is approximately 1 order of magnitude greater by day 14. The two populations representing the drug trapped within the pore space of the tablet are decreasing in amplitude with time. T2 times, indicating drug insolubility. Since the drug appears insoluble and the water occupies larger length scale environ- ments, the pore structure must be altered by the water through tablet volume expansion or breakup. This effect is also observed visually. ■ CONCLUSION NMR frequency spectra and 1D T2 measurements were used to characterize the solidification of fenofibrate in bulk and in a porous matrix. The results indicate that fenofibrate takes on an amorphous structure in a confined environment of ∼15 nm compared to that of the highly ordered crystal structure formed by the bulk drug, and they confirm the application of non-solid- state NMR to distinguish and characterize crystalline and amorphous solid structural phases in drugs. One-dimensional T2 and 2D T1−T2 relaxation correlation experiments were used to investigate the impact of RH on fenofibrate in a porous silica tablet. Over a 14 day period, water was observed occupying progressively more of the porous silica matrix, decreasing the total drug signal detected, and occupying an increasing size pore space. The results indicate the potential for drug quality control by NMR relaxometry. The further development of low- field NMR systems opens the way toward online observation during storage as well as during dissolution studies under varying conditions. ■ AUTHOR INFORMATION Corresponding Author *E-mail: jseymour@montana.edu. ORCID Joseph D. Seymour: 0000-0003-4264-5416 Notes The authors declare no competing financial interest. ■ ACKNOWLEDGMENTS J.D.S. acknowledges Bend, Lonza, for research funding, the U.S. NSF MRI program and Murdock Charitable Trust for equipment funding, and Dieter Gross at Bruker BioSpin for construction of the high-power probe. J.N.W. acknowledges the NSF (DMR-1455247) for research funding. The authors thank S. L. Codd for assistance. ■ REFERENCES (1) Murdande, S. B.; et al. Solubility Advantage of Amorphous Pharmaceuticals: I. A Thermodynamic Analysis. J. Pharm. Sci. 2010, 99 (3), 1254−1264. (2) Friesen, D. T.; et al. Hydroxypropyl Methylcellulose Acetate Succinate-Based Spray-Dried Dispersions: An Overview. Mol. Pharmaceutics 2008, 5 (6), 1003−1019. (3) Wang, S. B. Ordered mesoporous materials for drug delivery. Microporous Mesoporous Mater. 2009, 117 (1−2), 1−9. Figure 7. 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