College of Engineering
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The College of Engineering at Montana State University will serve the State of Montana and the nation by fostering lifelong learning, integrating learning and discovery, developing and sharing technical expertise, and empowering students to be tomorrow's leaders.
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Item Hybrid Radial-Axial Flow for Enhanced Thermal Performance in Packed Bed Energy Storage(Wiley, 2024-10) Al-Azawii, Mohammad M. S.; Anderson, RyanIn this work, a hybrid radial-axial (HRA) system is used to store thermal energy in a packed bed. The heat transfer fluid (HTF) is delivered via a perforated radial pipe placed at the center of the packed bed along the axial length. Hot fluid flows from the center toward the wall through the holes (like other radial systems), but then leaves via the traditional axial flow exit, creating the HRA flow configuration. A computational fluid dynamics (CFD) model is used to analyze the thermal performance of the packed bed during the charging process utilizing the new HRA system. Alumina beads of 6 mm were filler materials and air was HTF with inlet temperature of 75°C for proof of concept. The present paper focuses on two aims: (1) utilizing CFD models to analyze flow and temperature profiles in the packed bed; (2) comparing the model results to experimental results published in a previous HRA flow study and to traditional axial flow. Two HRA configurations were considered based on previous experimental designs, one with uniform holes in the central pipe (R1) and one with gradients in the hole sizes to promote even flow from the central pipe into the bed (R2). The numerical results agree with the experimental results in both cases. The HRA system performance depends on the flow profile created by the hole designs, and it can perform better than the axial flow depending on the design of the radial pipe. Design R2, which promotes even flow from the central pipe into the bed, has higher charging efficiency than standard axial flow methods. For HRA design R2 at 0.0048 m3/s (7 SCFM, standard cubic feet per minute), numerical results for charging efficiency were 75.5% versus 73.8% for traditional axial flow. For HRA design R2 at 0.0061 m3/s (9 SCFM), numerical charging efficiency was 80.5% versus 78.1% for traditional axial flow. These results are consistent with experimental data.Item System efficiency of packed bed TES with radial flow vs. axial flow – Influence of aspect ratio(Elsevier BV, 2023-11) Skuntz, Matthew E.; Elander, Rachel; Azawii, Mohammad Al; Bueno, Pablo; Anderson, RyanThis paper compares the net system efficiency, including thermal efficiency and pressure drop effects, of radial versus axial flow packed beds for thermal energy storage. The traditional packed bed system is a cylindrical geometry where fluid flows axially from one end to another. However, issues of thermal stratification and high-pressure drop have led to recent studies on radial flow systems. One potential benefit is the reduced pressure drop in a radial flow system. This paper compares the performance of radial flow and axial flow systems at a range of aspect ratios (AR = H/Dbed) from 0.21 to 1.92 using a numerical model where the storage volume is held constant in all cases. When the radial flow bed is at a low aspect ratio (short/wide), the thermal front is improved but the pressure drop is high. At a high aspect ratio, the velocity is reduced in radial flow, leading to decreased pressure drop but an increased spreads in the thermal front that lowers thermal efficiency. The opposite trends are noted in axial flow. Thermal efficiencies of 83–91 % were noted for radial flow, while they ranged from 85 to 94 % in axial flow. Net efficiencies including pressure drop ranged from 74 to 82 % for radial flow and 80–87 % for axial flow. In both systems, a peak net efficiency was noted between the highest and lowest aspect ratio. While some aspect ratios with radial flow outperform axial flow from a net efficiency perspective, the results show that the highest net efficiency from axial flow is higher than that from radial flow. Overall, this paper highlights the importance of innovative TES designs and their potential to improve energy efficiency.Item Quantifying Cathode Water Transport via Anode Relative Humidity Measurements in a Polymer Electrolyte Membrane Fuel Cell(2017-08) Battrell, Logan; Trunkle, Aubree; Eggleton, Erica; Zhang, Lifeng; Anderson, RyanA relative humidity (RH) measurement based on pressure drop analysis is presented as a diagnostic tool to experimentally quantify the amount of excess water on the cathode side of a polymer electrolyte membrane fuel cell (PEMFC). Ex-situ pressure drop calibration curves collected at fixed RH values, used with a set of well-defined equations for the anode pressure drop, allows for an estimate of in-situ relative humidity values. During the in-situ test, a dry anode inlet stream at increasing flow rates is used to create an evaporative gradient to drive water from the cathode to the anode. This combination of techniques thus quantitatively determines the changing net cell water flux. Knowing the cathodic water production rate, the net water flux to the anode can explain the influence of liquid and vapor transport as a function of GDL selection. Experimentally obtained quantified values for the water removal rate for a variety of cathode gas diffusion layer (GDL) setups are presented, which were chosen to experimentally vary a range of water management abilities, from high to low performance. The results show that more water is transported to the anode when a GDL with poor water management capabilities is used, due to the higher levels of initial saturation occurring on the cathode. At sufficiently high concentration gradients, the anode removes more water than is produced by the reaction, allowing for the quantification of excess water saturating the cathode. The protocol is broadly accessible and applicable as a quantitative diagnostic tool of water management in PEMFCs.Item Packed Bed Thermal Energy Storage: A Simplified Experimentally Validated Model(2015-12) Anderson, Ryan; Bates, Liana; Johnson, Erick; Morris, Jeffrey F.Thermal energy storage in packed beds is receiving increased attention as a necessary component for efficient implementation of concentrated solar power plants. A simplified, one-equation thermal model for the behavior of a packed bed is presented for α-alumina as solid storage material and air as the heat transfer fluid. The model successfully predicts the thermocline behavior over time. Two flow rates during storage are presented for alumina in a cylindrical packed bed. Temperature-dependent thermophysical properties are utilized to accurately model the systems. An additional study of air and alumina at high temperature (700 °C) is presented to further highlight the importance of variable thermophysical properties in real models. Explicit consideration is given to explain situations where the modeling approach is valid based on a Biot number analysis and the thermal capacities of the solid and fluid.Item Development of two-phase flow regime specific pressure drop models for proton exchange membrane fuel cells(2015-01) Anderson, Ryan; Eggleton, Erica; Zhang, LifengWater is an inevitable byproduct in proton exchange membrane fuel cells that can lead to complex two-phase flow throughout the cell's components, including the flow field channels utilized for gas delivery. A modified Lockhart–Martinelli (LM) approach based on unique water introduction through the gas diffusion layer is used here to predict the gas–liquid pressure drop in these channels by modifying the Chisholm parameter C. This paper exclusively uses experimental data of two-phase flow multipliers from four sources in the literature, all of which are obtained from active fuel cell operation. C does not appear to change strongly as a function of temperature, relative humidity, or air stoichiometry, but does vary significantly with the current density. This is especially true at low current densities (<500 mA cm−2). To capture this behavior, C is defined as a flow regime dependent parameter based on a flow regime map from the active fuel cell data. In addition to the traditionally used slug, film, and single-phase regimes, an ‘accumulating’ flow regime is proposed to capture the behavior of C and two-phase flow multipliers at low current densities. The proposed accumulating flow regime is consistent with visual observation reported in the literature. In addition, the developed LM approach can be employed to optimize fuel cell flow field design and operation.