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    Analysis of water transport phenomena in thin porous media of a polymer electrolyte membrane fuel cell
    (Montana State University - Bozeman, College of Engineering, 2018) Battrell, Logan Robb; Chairperson, Graduate Committee: Ryan Anderson; Aubree Trunkle, Erica Eggleton, Lifeng Zhang and Ryan Anderson were co-authors of the article, 'Quantifying cathode water transport via anode humidity measurements in a polymer electrolyte membrane fuel cell' in the journal 'Energies' which is contained within this thesis.; Ning Zhu, Lifeng Zhang and Ryan Anderson were co-authors of the article, 'Transient, spatially resolved desaturation of gas diffusion layers measured via synchrotron visualization' in the journal 'International journal of hydrogen energy' which is contained within this thesis.; Virat Patel, Ning Zhu, Lifeng Zhang and Ryan Anderson were co-authors of the article, '4-D imaging of the desaturation of gas diffusion layers by synchrotron radiography' submitted to the journal 'Journal of power sources' which is contained within this thesis.
    This thesis explores and quantifies water transport related to the desaturation of the thin porous layer known as the Gas Diffusion Layer (GDL) associated with Polymer Electrolyte Membrane (PEM) fuel cells. The proper management of water within this layer is critical to optimal fuel cell performance. If there is not enough water, the membrane can become dehydrated, which leads to poor cell performance, but if too much water accumulates or becomes flooded, gas transport is restricted, which also lowers performance and can potentially lead to total cell failure. Understanding the desaturation of this layer is thus key to obtaining and maintaining optimal fuel cell performance. This behavior is explored both at the macroscale, through the quantification of the removal of excess water from an active fuel cell, as well as at the micro-scale, through the use of synchrotron X-ray computed tomography (X-ray CT) to visualize and quantify the desaturation of an initially flooded GDL. The macro-scale investigation extends the previously developed qualitative Anode Water Removal (AWR) test, which functions to identify when poor PEM fuel cell performance is due to excess water, to a diagnostic protocol that quantifies the amount of water being removed by the test through an analysis of the anode pressure drop. Results show that the protocol can be applied to a variety of fuel cell setups and can be used to quickly quantify water management capabilities of novel GDL materials. The microscale investigations show that while both convection and evaporation play a role in the desaturation, evaporation is required to fully desaturate the GDL. Additionally, the microscale investigation allows for the spatial segmentation of the GDL to identify local desaturation rates and temporal saturation profiles, which show that the overall desaturation of the GDL is a heterogeneous process that depends on initial conditions, flow field geometry and the natural anisotropy of the material. Results show that future control strategies and modeling studies will need to expand their investigated domains in order to accurately capture the fully heterogeneous nature of this process.
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    The electrochemical oxidation of lithium-ammonia solutions
    (Montana State University - Bozeman, College of Engineering, 1968) Bennett, John Edwin
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    Fuel cell studies in acid liquid ammonia solutions
    (Montana State University - Bozeman, College of Engineering, 1969) Strah, David Alan
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    The electrochemical reduction of basic liquid ammonia solutions
    (Montana State University - Bozeman, College of Engineering, 1970) Wang, Shoou-I
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    Nuclear magnetic resonance microscopy of NAFION-117 proton exchange polymer membranes
    (Montana State University - Bozeman, College of Engineering, 2004) Howe, Daniel Trusler; Chairperson, Graduate Committee: Joseph Seymour
    As the combustion of fossil fuels for the generation of energy and transportation becomes more expensive, of limited supply, and environmentally unsound, the development of viable fuel cell alternatives becomes more important. A comprehensive understanding of the proton exchange membranes (PEM's) used as electrolytes in certain types of fuel cells will play a major role in bringing the cost and reliability of PEM fuel cell systems down to a competitive level with traditional fossil fuel methods. Magnetic resonance microscopy (MRM) is well suited to the study of these membranes because it is non-invasive, and can spatially resolve material structure and give data on transport phenomena such as diffusion that cannot be determined by other methods. The goal of this research was to use magnetic resonance microscopy to study solvent mobility levels within the polymer membranes via spin-spin, T2, magnetic relaxation and diffusion mapping. The molecular mobility can quantify membrane swelling and spatial heterogeneity of the membrane material. A key aim of the research is to correlate these findings with previous bulk MRM studies of solvent within polymer membranes. Prior bulk MRM studies of solvent molecular mobility at different hydration levels were unable to study the membranes fully submersed in solvents, as the free solvent signal would dominate the nuclear magnetic resonance (NMR) signal from the solvent within the membrane. In this study spatial resolution of the MRM data provides the means to study fully saturated membranes, a condition of interest since the degree of hydration is related to membrane operational efficiency. The material homogeneity of the polymer in the thickness and surface directions of the membrane, an important factor in the reliable performance of fuel cells, was studied via T2 mapping. Nafion®-117 was the proton exchange membrane studied because it is currently the most popular electrolyte used in the PEM fuel cell industry and several bulk MRM studies have been conducted. Results indicate that both solvent mobility and membrane swelling are highly dependant on the concentration of methanol used to prepare the samples, as seen in the bulk studies, and that solvent mobility can vary on the 20 micron level within the polymer in both the thickness and surface directions. This research establishes MRM as an important tool for the study of individual proton exchange polymer membrane samples and provides a basis for extension to the study of membranes during operation.
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    Chemical sensors and instrumentation powered by microbial fuel cells
    (Montana State University - Bozeman, College of Engineering, 2007) Angathevar Veluchamy, Raaja Raajan; Chairperson, Graduate Committee: Joseph D. Seymour; Zbigniew Lewandowski (co-chair)
    The use of microbial fuel cells to power electronic devices is inhibited by their low voltage and current outputs, therefore they cannot be used directly to power electronic devices without appropriate power management. The goal of the thesis is to power chemical sensors but currently there are no available sensor circuitries which can be operated at the low potential and current delivered by a microbial fuel cell. In this thesis, novel sensor circuitry and power management circuitry have been developed. The sensor circuitry can be programmed to operate any generic amperometric sensor and the data is accessible using wireless communication. The power management circuitry boosts the low potential and current outputs of a microbial fuel cell to the higher level required for powering the sensor circuitry. For testing purposes, the sensor circuitry was programmed to operate a chemical sensor measuring copper and lead concentrations in water. This work has demonstrated that by adopting the proposed power management and sensor circuitry, the energy from a microbial fuel cell can be used for powering electronic devices, including chemical sensors deployed at remote locations.
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    Study of solid oxide fuel cell interconnects, protective coatings and advanced physical vapor deposition techniques
    (Montana State University - Bozeman, College of Engineering, 2007) Gannon, Paul Edward; Chairperson, Graduate Committee: Max Deibert
    High energy conversion efficiency, decreased environmentally-sensitive emissions and fuel flexibility have attracted increasing attention toward solid oxide fuel cell (SOFC) systems for stationary, transportation and portable power generation. Critical durability and cost issues, however, continue to impede wide-spread deployment. Many intermediate temperature (600-800°C) planar SOFC systems employ metallic alloy interconnect components, which physically connect individual fuel cells into electric series, facilitate gas distribution to appropriate SOFC electrode chambers (fuel/anode and oxidant[air]/cathode) and provide SOFC stack mechanical support. These demanding multifunctional requirements challenge commercially-available and inexpensive metallic alloys due to corrosion and related effects. Many ongoing investigations are aimed at enabling inexpensive metallic alloys (via bulk and/or surface modifications) as SOFC interconnects (SOFC(IC)s). In this study, two advanced physical vapor deposition (PVD) techniques: large area filtered vacuum arc deposition (LAFAD), and filtered arc plasma-assisted electron beam PVD (FA-EBPVD) were used to deposit a wide-variety of protective nanocomposite (amorphous/nanocrystalline) ceramic thin-film (<5micron) coatings on commercial and specialty stainless steels with different surface finishes. Both bare and coated steel specimens were subjected to SOFC(IC)-relevant exposures and evaluated using complimentary surface analysis techniques. Significant improvements were observed under simulated SOFC(IC) exposures with many coated specimens at ~800°C relative to uncoated specimens: stable surface morphology; low area specific resistance (ASR <100mOmega x cm 2 >1,000 hours); and, dramatically reduced Cr volatility (>30-fold). Analyses and discussions of SOFC(IC) corrosion, advanced PVD processes and protective coating behavior are intended to advance understanding and accelerate the development of durable and commercially-viable SOFC systems.
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