Photoreactive Capture and Conversion of Dilute Carbon Dioxide into Synthetic Natural Gas

Abstract

This study introduces a photoreactive system that integrates the capture of dilute CO2 streams with their catalytic conversion to synthetic natural gas (CH4), utilizing a Ru nanoparticle (NP)-doped TiO2 composite loaded with linear polyethylenimine (L-PEI) and enhanced with plasmonic titanium nitride (TiN). This light-driven approach mitigates challenges that have plagued traditional thermal reactive carbon capture (RCC) methods, such as CO2 slip and amine degradation. We demonstrate that L-PEI enables stable CO2 capture and conversion, achieving ∼70% conversion of captured CO2 to CH4 across multiple reaction cycles using nonflammable forming gas (∼5% H2) as the reductant. In contrast, branched PEI (B-PEI)-loaded composites exhibited significant catalyst deactivation after several RCC cycles. Scanning transmission electron microscopy (STEM) imaging confirms that significant sintering of the Ru NPs occur in the B-PEI sample under RCC conditions, whereas their size remains stable in more rigid L-PEI composites. Technoeconomic analysis (TEA) estimates that CH4 production using this system could cost less than $5/kg based on current electrocatalytic H2 prices. These results represent one of the most promising demonstrations of amine-based RCC employing dilute CO2 sources to date.

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Halingstad, Sawyer, Noemi Leick, Zhe Huang, James M. Crawford, Gerard Michael Carroll, Gabrielle A. Kliegle, James L. Young et al. "Photoreactive Capture and Conversion of Dilute Carbon Dioxide into Synthetic Natural Gas." ACS Applied Energy Materials 8, no. 18 (2025): 13179-13184.

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